Useful Links

1977 Baja 16'

 

Before any work

Found this Baja on Ebay for 250 bucks

 

Before any work

Picture of boat before any change.

 

Before any work

Side view before change.

 

Removed hardware

Start to remove hardware and strip the boat

 

Removed hardware

More demo

 

Removed hardware

Transom needs to be replaced.

 

Removed wind shield

My girls wishing it was done.

 

Removed wind shield

 

Front top

Wood in the nose of the boat was in good shape.

 

Rear top

Wood in the back of the upper needed a little work but not bad.

 

Front top

Another shot o the nose.

 

Bottom hull

Bottom hull, no stringers just solid fiberglass in good shape.

 

Transom area

Transom area is showing signs of rot.

 

Bottom hull

Foam was water logged

 

Bottom hull

Time to remove wood.

 

Hull, wood removed

Grinder came in handy to cut out the wood that was glassed into place.

 

Hull, transom removed

Now this took alot of work. Cut around transom with grinder and then started chipping away at old transom. Once I got the wood out I used the grinder to clean up the back of the fiberglass to mount the new transom too.

 

Hull, wood removed

Foam, wood, and Transom removed. Used grinder to clean up hull and power washed.

 

New wood fiberglass in place

Cut new plywood pieces and coated with resin. Position plywood and started fiberglassing them into place.

 

Another picture of new wood

Shot from the front showing plywood glassed in.

 

Caps made to hold new transom in place.

Moving on to the transom I made a couple of clamps to hold the transom in place so the resin can set up.

 

New transom cut and fiberglass

Two pieces of 3/4 plywood glassed together using stainless steel screws. Coated all edges with resin.

 

New transom fiberglassed in boat

Position Transom, start laying fiberglass.

 

Layers of matting glassed over transom

In the corners I used a bondo product that was a jelly resin to add a big rad in the corner.

 

Work stops as winter starts

Lower Hull ready to paint.

 

(Insert New Caption)

I used interlux paint system, sanded with 220 grit and applied primer with roller and brush.

 

(Insert New Caption)

Second coat of primer with lite sanding between coats.

 

(Insert New Caption)

Hull ready for paint.

 

(Insert New Caption)

Choose Interlux perfection, color Rochelle red. I cant tell you how bright and glossy this came out!

 

(Insert New Caption)

Second coat, sanding between coating.

 

(Insert New Caption)

Transom area after alot of reisn, bondo, and sanding.

 

(Insert New Caption)

Hull is finished!

 

(Insert New Caption)

Pick this motor up on Ebay for $1000, Very low hours and great compression.

 

(Insert New Caption)

Fisrt coat of primer upper hull.

 

(Insert New Caption)

Second coat.

 

(Insert New Caption)

Primed upper hull.

 

(Insert New Caption)

Ready for paint

 

(Insert New Caption)

Decided to add a gas tank in the nose so I glassed a piece of plywood to support the tank.

 

(Insert New Caption)

 

(Insert New Caption)

Upper hull gets first layer of paint.

 

(Insert New Caption)

Second layer of paint, start to bolt all the hardware back on.

 

(Insert New Caption)

Decided to go with all black components, vent intakes where chrome. Sander and painted black.

 

(Insert New Caption)

Dash, wiring, and gauges.

 

(Insert New Caption)

Tank finally arrived (12 gallon), also coated the inside of the hull with interlux bilge coat.

 

(Insert New Caption)

Upper hull complete.

 

(Insert New Caption)

This was fun putting the two hulls back together. Had to build a fixture to in order to get the upper to fit.

 

(Insert New Caption)

 

(Insert New Caption)

Worked out good!

 

(Insert New Caption)

Carpet, seats.

 

(Insert New Caption)

Sander and repainted hood.

 

(Insert New Caption)

Motor mounted.

 

(Insert New Caption)

Battery and bilge pump installed.

 

(Insert New Caption)

(Insert New Description)

 

(Insert New Caption)

New seats from Cabelas.

 

(Insert New Caption)

Getting close.

 

(Insert New Caption)

 

(Insert New Caption)

Motor runs great.

 

(Insert New Caption)

 

(Insert New Caption)

Still need rubrail.

 

(Insert New Caption)

 

(Insert New Caption)

 

(Insert New Caption)

 

(Insert New Caption)

Finished boat sitting in Lake Huron.

 

(Insert New Caption)

Boat ran great, no problems.

 

(Insert New Caption)

 

(Insert New Caption)

Looks good just sitting in the water.

 

(Insert New Caption)

Handle good in the turns.

 

(Insert New Caption)

Had some of the old Baja logos made out of vinyl.

 

(Insert New Caption)

Snaps on plane.

 

(Insert New Caption)

Hull was stable in the big water.

 

(Insert New Caption)

Just a fun boat to drive.

 

(Insert New Caption)

On to the next project.