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87 Astroglass Rebuild

 

My First Boat!!!

Looks good doesn't she? Well I thought I got a pretty good deal on her but... I discovered that a botched floor repair allowed water to follow the stringer to the transom, and we all know what happend then.

 

In the garage

Ok here we go... In the garage ready to be stripped

 

Removal

all exposed floor, windows and hatches removed.

 

The Hull

Here is the Hull after splitting the boat. You can really see the rot now... notice the stringers look pretty good except the right side.

 

The Top

here's the top supported the best I could do. It will rest here until I am ready.

 

Another View

Looks Like all the wood, floatation and Livewells are sound and secure.

 

A Better View of the Damage

Here we can really see the damage. At this point I wanted to say the heck with it... but then who knows when I will be able to talk my better half into letting get a boat again :)

 

Hull Cleared

Ok here Hull is cleared of most debrie, foam and all fittings.

 

Floor and Transom Out

All that is left now are the stringers and transom supports.

 

Hull Completely stripped

Ok after way to much grinding, the hull is clean and I am more than ready to start fabricating the transom and stringers. Yes the hull is supported from below. I fabricated a 2x4 framework and attatched it to the trailer.

 

Reconstruction begins

I am now gluing in the transom supports and test fitting the stringer layup.

 

The Transom

Here is the new transom. Two pieces of 3/4 inch marine grade plywood. I am using epoxy for the project so I used 1/4" milled fiberglass with the epoxy inbetween the pieces.

 

My first attempt at fiberglassing

Ok transom supports are fiber glassed in. And a piece of 1708 biax ready for the transom.

 

Transom clamped in place

Here the transom is clamped to the 1708 Biax and epoxied in place. (sorry about the blurr)

 

Transom Glassed in place

Ok the transom is glassed in place with t layers of 1708 biax and a layer of 18oz woven roving taking the transom back up to the original thickness.

 

Stringers In

Here's the stringers, glassed in with 18oz woven roving and epoxy.

 

Test fitting theh floor

Ok Here is the new floor test fitted. It is 3/8" thick plywood. I know to thin but that is what was in there and I still hav the top to fit back in place. It will be covered with three layers of 18oz woven roving. that is the same as what Astroglass had there.

 

First section and floation pilons

Ok the first section of the floor is glassed in and the flotation pilons are glassed in place.

 

Ready for the next section

Ok I am trying truck bed liner for the back compartment, ski locker, storage areas and bilge. We will see if it servives the bilge.

 

Floor glassing

The Rest of the floor is in and ready for glass. There will be a total of three layers of 18oz woven roving. (Over kill? who knows but I was able to detect that many on the original)

 

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Floor is Complete here is the view from the front with the new hatches

 

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Another view of the floor. I decided to play with coloring the epoxy. It turned out pretty good.

 

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Almost complete. Just need to wash and wax the hull. The trailer and bunks will get finished later in the season... Notice the little ham in the back ground :)

 

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front

 

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Not looking to bad for my first rebuild.

 

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The hatches worked out better than I could have hoped, now to see if the carpet holds up.